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How to Stop Costly Concrete and Resin Warehouse Floors Damage during Racking Installation and Fit-out

How to Stop Costly Concrete and Resin Warehouse Floors Damage during Racking Installation and Fit-out

Understanding What’s at Stake

It only takes a moment. One careless movement during racking installation and fit-out and concrete and resin warehouse floors can be left with scuffs that no amount of polishing will shift. The good news is that almost all of this is preventable with the right temporary cover.

Forklift tyres grind grit into the surface, so cover high-traffic marshalling lanes, and left unguarded they quickly pick up racking upright drops, forklift and scissor-lift tyres, bolt and anchor drilling. A purpose-made polypropylene honeycomb sheet spreads point loads across its rigid cellular core, shrugs off knocks, and keeps what is underneath looking exactly as it did before work started.

Installing the Cover Correctly

A careful routine makes all the difference. Here is the method we recommend:

  1. board racking-installation zones
  2. protect charging and marshalling areas
  3. cover drilling stations
  4. use heavy-duty rigid panels under point loads

The Most Common Causes of Damage

The causes are rarely exotic. Time and again, the harm comes from a short, familiar list:

  • racking upright drops
  • forklift and scissor-lift tyres
  • bolt and anchor drilling
  • dragged pallets

What Makes This Material Different

Unlike flimsy films or heavy plywood, polypropylene honeycomb sheet hits a sweet spot. It is waterproof, will not rot or delaminate, resists chemicals, and can be wiped clean and reused across many jobs before being recycled at the end of its life.

Boards can be trimmed to size on site with a standard blade, taped at the seams, and lifted just as fast when the work is done — no specialist kit required.

Choosing the Right Protection Board

Rulowin manufactures plastic honeycomb panel in thicknesses from 3mm to 20mm, with custom sizes and optional felt, anti-slip, or fabric surface layers. Whether you are covering a single room or an entire estate, the team can quote quickly and send a free sample on request.

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