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Case Study · Warehouse Logistics

5,000 Collapsible Pallet Sleeve Boxes Cut Return Volume by 60%

Client: LogiPack Central Europe | Industry: Warehouse Logistics | Region: Europe

The Story

From Wooden Crates to Collapsible Returnables

Challenge

The Problem

LogiPack operated a multi-client warehouse network using wooden crates and single-use bulk containers for inbound and outbound logistics. Return shipping was expensive because empty containers could not be collapsed, and EPR compliance reporting was becoming complex.

  • High cost of return logistics for empty containers
  • Wooden crates required ISPM-15 handling
  • Limited container reuse across clients
  • Complex EPR compliance for single-use packaging
Solution

The Rulowin Approach

Rulowin deployed 5,000 modular PP pallet sleeve boxes with HDPE pallets, collapsible sleeves, and stacking lids. The system collapsed to a 1:4 ratio when empty and was standardized across LogiPack key clients.

  • 5,000 PP pallet sleeve boxes with HDPE base/lid
  • 1:4 collapse ratio for empty returns
  • ISPM-15 free for cross-border reuse
  • Standardized fleet across multiple clients
Results

The Impact

LogiPack reduced return shipping volume by 60%, simplified EPR reporting, and replaced wooden crates across the pilot network within 18 months.

  • 60% reduction in return logistics volume
  • 5,000 units deployed across pilot network
  • ISPM-15 free cross-border operation
  • Simplified EPR compliance reporting

By the Numbers

Quantified Impact

60%

Volume Savings

Return shipping volume reduction

5K

Units Deployed

Pallet sleeve boxes in pilot fleet

1:4

Collapse Ratio

Space saved on empty returns

18

Months

Full pilot network rollout

The collapsible sleeve boxes changed how we think about return logistics. We move the same volume with far fewer trucks, and our clients love the sustainability story.

Anna Kowalski

Fleet Manager, LogiPack Central Europe

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