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Case Study · Electronics

Zero Static Damage with ESD-Safe PP Corrugated Boxes

Client: ElectroParts Distribution | Industry: Electronics | Region: Asia-Pacific

The Story

From Single-Use Bags to Permanent ESD Protection

Challenge

The Problem

ElectroParts was shipping semiconductors and PCB assemblies in single-use anti-static bags inside cardboard boxes. The bags tore, the boxes crushed under stacking, and static damage claims occurred at a steady rate. ESG reporting also flagged the single-use waste stream.

  • Torn anti-static bags compromised ESD protection
  • Cardboard boxes crushed under warehouse stacking
  • Recurring static damage claims
  • High single-use packaging waste volume
Solution

The Rulowin Approach

Rulowin supplied conductive PP corrugated boxes with 10³-10⁶ Ω surface resistance, custom ESD dividers, and stackable lids. The boxes are washable, reusable, and compliant with ANSI/ESD S541.

  • Conductive PP corrugated boxes (10³-10⁶ Ω)
  • Custom ESD dividers and foam inserts
  • Stackable design replacing crushed cardboard
  • Washable and reusable 40+ cycles
Results

The Impact

ElectroParts eliminated anti-static bags from the target product lines, reduced packaging waste, and recorded zero static damage claims after the first full quarter of deployment.

  • Zero static damage claims
  • 40+ reuse cycles per box
  • Eliminated single-use anti-static bags
  • ANSI/ESD S541 compliant packaging system

By the Numbers

Quantified Impact

0

Damage Claims

Static damage after deployment

40+

Reuse Cycles

Per ESD-safe box

100%

Bag Elimination

Removed single-use anti-static bags

60%

Waste Reduction

Packaging waste vs previous system

Moving to Rulowin ESD boxes was the right call for both quality and sustainability. Zero ESD claims and a massive reduction in packaging waste.

Sarah Tan

Supply Chain Director, ElectroParts Distribution

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