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Heavy-duty collapsible PP pallet sleeve box designed for returnable logistics applications. It combines a durable HDPE pallet base and lid with a lightweight PP honeycomb sleeve, providing a reusable and recyclable alternative to wooden crates and disposable packaging.
The foldable sleeve reduces return transport volume by up to 75% and allows quick assembly and collapse within one minute. Custom sizes, colors, openings, printing, and edge sealing options are available.
Reusable, returnable and recyclable plastic bulk containers and pallet boxes — a low-cost, returnable bulk packaging solution that is easy to ship.
A sleeve pack is developed to be durable, returnable and economical, providing a perfect solution for logistics and turnover systems to support, store, protect and transport unit loads of bulk goods or materials. A sleeve pack is made up of an HDPE pallet base, collapsible polypropylene triple-wall sleeve, and a top lid. The pallet base and top lid are nestable, so the sleeve pack systems can be stably stacked to help optimize storage and transportation utilization.
The Rulowin pallet sleeve system adopts an all-in-one design. When empty, sleeve packs are collapsed — the top lid, pallet base and sleeve stay together as a set — providing an excellent empty-container return rate and helping to reduce transportation costs and storage space.
| Component | Lid | Sleeve Pack | Pallet |
|---|---|---|---|
| Material | Twin-sheet HDPE | Polypropylene | Twin-sheet HDPE |
| Thickness of material | — | 9.5 – 12 mm | — |
| Weight of material | — | 2500 – 4200 g/m² | — |
| External length | 800 – 2070 mm | 760 – 2030 mm | 800 – 2070 mm |
| External width | 600 – 1150 mm | 560 – 1110 mm | 600 – 1150 mm |
| External height | 700 – 1200 mm | ||
| Stack layer | 1+1 for dynamic load, 1+3 for static load | ||
| Payload | 200 – 400 kg | ||
| Max. ballast | 600 – 1200 kg | ||
Injection-molded HDPE pallet and top lid can be nested. Rulowin all-in-one collapsible sleeve packs let the bottom pallets nest together, maximizing stacked stability and return efficiency.
Rulowin pallet sleeve containers are available in multiple folding patterns to match your pallet size, loading method and return-logistics requirements.
Collapsing and re-assembling a Rulowin sleeve pack takes just a few simple steps, enabling fast turnaround in busy warehouses.
Beyond the standard range, Rulowin engineers can tailor sleeve packs to your exact load, handling and branding requirements.
Every Rulowin sleeve pack is precision manufactured from polypropylene honeycomb board using proven fabrication processes.
| Model | RW-PSB-121010 |
|---|---|
| External Length | 1200 mm |
| External Width | 1000 mm |
| External Height | 1000 mm |
| Pallet Base Material | Twin-sheet HDPE |
| Lid Material | Twin-sheet HDPE |
| Sleeve Material | Polypropylene Honeycomb Panel |
| Sleeve Thickness | 9.5 - 12 mm |
| Sleeve Weight | 2500 - 4200 g/m² |
| Static Load Capacity | 500 kg |
| Dynamic Load Capacity | 300 kg |
| Stack Layer | 1+1 dynamic / 1+3 static |
| Fold Types | M / Z / I / C / U fold (customizable) |
| Customization | Size, color, sleeve height, printing, doors, edge sealing |
| Certifications | RoHS, REACH, UL94 V0-V2, No Lead, No Formaldehyde |
Rulowin is a professional manufacturer of PP corrugated sheets, PP honeycomb panels, and reusable plastic packaging solutions. We serve logistics, automotive, electronics, agriculture, and industrial customers worldwide with OEM/ODM customization, from structural design to mass production. Our products comply with PPWR, RoHS, REACH, FDA, and other international standards, and are exported to Europe, North America, Southeast Asia, the Middle East, and South America.
500 kg static and 300 kg dynamic for the standard 1200x1000x1000mm size. Custom sizes can be engineered for higher or lower loads.
The folded sleeve and nestable lid/base reduce return volume to roughly 25% of the assembled container.
Yes. We offer standard heights and can customize sleeve height, color, printing, door openings, edge sealing and fold type.
Yes. The all-plastic construction is ISPM-15 exempt, eliminating fumigation and customs delays.
M fold, Z fold, I fold, C fold and U fold. Selection depends on sleeve width and handling requirements.
Send us your specs — our engineers will reply within 24 hours.
