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Case Study

ChemCorp Circular Packaging Transformation

How Rulowin helped a global chemical manufacturer reduce packaging costs by 38% while improving supply chain sustainability.

Industry: Chemical Manufacturing Region: Europe & North America

The Story

From Linear to Circular

Challenge

The Problem

ChemCorp was spending over EUR 2.4M annually on single-use steel drums for their specialty chemical products. Each drum was used once and recycled at EUR 8/drum disposal cost. Logistics teams faced frequent delays due to drum supply shortages, and ESG reporting showed increasing packaging waste metrics.

  • EUR 2.4M annual single-use packaging spend
  • 120,000 drums discarded per year
  • Supply chain delays from drum procurement cycles
  • Rising EPR fees and CSRD disclosure pressure
Solution

The Rulowin Approach

We engineered a tailored reusable IBC program for ChemCorp 6 flagship products. Custom HDPE inner bottles with chemical-specific compatibility, UN31H1/Y certification for hazardous transport, and a managed fleet service including cleaning, inspection, and redistribution.

  • Custom chemical-resistant HDPE formulation
  • UN31H1/Y certification for all 6 product lines
  • Managed fleet: collection, cleaning, redistribution
  • IoT tracking for real-time container visibility
Results

The Impact

Within 18 months, ChemCorp transformed their packaging operations from a linear waste stream to a circular reuse model — with measurable financial, environmental, and operational gains.

  • 68% reduction in per-trip packaging cost
  • 95% reduction in packaging waste volume
  • Zero supply chain delays from drum procurement
  • Full CSRD compliance documentation

By the Numbers

Quantified Impact

68%

Cost Reduction

Per-trip packaging cost savings vs single-use drums

1.6M

EUR Annual Savings

Direct financial impact on packaging operations budget

95%

Waste Reduction

Eliminated 114,000 drums from annual waste stream

30+

Reuse Cycles

Average container lifespan before end-of-life recycling

Switching to Rulowin reusable IBC program was one of the most impactful decisions we have made. The cost savings exceeded our projections, and our ESG metrics improved dramatically. This is how circular economy works in practice.

Dr. Stefan Mueller

VP Supply Chain, ChemCorp GmbH

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